Pos Harmonika
Company:
Ds Smith Packaging Czech Repub
Country: Czech Republic and Slovakia
Category: Point of Sale
DS Smith’s “Harmonika” is a food-category POS display engineered to combine shopper impact, supply-chain robustness, and sustainability in one circular, PPWR-ready system. It ships flat, locks to a reusable QP 600×400 mm pallet in seconds, and opens into a 14-shelf, high-visibility merchandising tower that keeps SKUs upright and shoppable even as stock runs down. The result is more facings, better on-shelf availability, and faster shopper pick-up with less store labour and waste.
Harmonika wins on efficiency. Co-packers receive the mono-material body flattened in a protective sleeve, add optional components (top card, price rails, inserts) from a secondary pallet, and complete five intuitive steps: expand, lock the body, fix to the QP with two locks, slide in RRP units, and cap with the transport over-sleeve. After a brief learning curve, assembly plus filling takes under three minutes—around sixty percent faster than typical multi-part corrugated displays—reducing co-packing cost, touchpoints, and energy use. This right-first-time workflow supports lean operations and reduces total cost of ownership.
It wins on selling power. Four optimised RRP footprints fully cover each shelf; smaller RRPs are snugged by simple corrugated inserts. Shelves are set at a gentle upward angle so tablets, bars or pouches stay proudly vertical and visible rather than slumping forward. Shoppers can approach from multiple directions and always see product frontally. Tall, clean side panels plus an interchangeable top card deliver strong brand blocking. One platform flexes to promote up to twenty-five SKUs or flavour variants, enabling agile, data-driven campaigns without reprinting the structure.
It wins on safety and logistics. Corrugated construction is robust yet forgiving, reducing handling risks and damage to both display and goods. The fixed 600×400 mm footprint palletises two-sided and ships four filled displays per EUR pallet to distribution centres, improving cube utilisation. A filled unit can weigh up to sixty kilograms; the locking system and rigid spine stabilise the load during forklift handling and aisle moves. Retail teams receive a consistent, stable unit that can be wheeled directly to the sales floor and made ready in minutes.
Above all, it wins on sustainability. The primary structure is mono-material corrugated board designed for high-yield recycling; components separate in seconds at end-of-life. The QP pallet is a reusable asset; price rails contain thirty percent rPET; the transport wrap is corrugated. Efficient board utilisation and lightweighting cut embodied carbon and total cost. The end-of-life routine takes about three minutes: remove rails, flatten the body, and return the pallet—closing the loop.
Harmonika embodies eco-design, circular economy principles, recyclability, renewable fibre sourcing, low carbon footprint, material efficiency, waste prevention, right-sizing, and recovery. It aligns with EPR objectives, supports DPP-ready data capture, and demonstrates genuine design-for-recycling. In short, DS Smith proves that premium visibility, speed, safety, and sustainability are not trade-offs but a single integrated platform—future-proof, scalable, and ready to accelerate responsible growth today. Built on renewable materials and circular logistics, Harmonika advances zero-waste retail theatre, boosts sell-through, and showcases sustainable innovation—efficient, modular, reusable where relevant, recyclable everywhere, and measurably lower CO₂e across its lifecycle overall.
Read More
Structure and footprint. Harmonika is a seven-component corrugated display built around left and right sidewalls joined by central spine at the back to form a rigid frame. Fourteen partially flexible shelves hang between these elements, allowing the unit to flatten for shipping and spring into shape on site. The retail footprint is QP 600×400 mm, stable base for European logistics.
Capacity and merchandising. Four optimised RRP footprints cover each shelf; smaller cases are centred using inserts. The configuration supports up to 25 SKUs within one modular planogram. Shelves are set at an upward angle that keeps tablets, bars or pouches upright and visible as stock depletes. Products are reachable from multiple approach angles.
Materials and print. The main body is mono-material corrugated board from renewable fibres. Standard production uses offset-litho for sharp brand colour and scale. A universal base artwork enables multi-brand use, while a replaceable top card carries the hero message and differentiates variants without reprinting the structure—reducing waste and lead times.
Accessories. Price rails for shelf-edge communication contain thirty percent rPET. The unit locks onto a reusable QP pallet via two integrated locks. For transport as a filled unit, a corrugated over-sleeve protects graphics and product and enables two-sided palletising. Components separate quickly to support high-yield recycling.
Assembly and co-packing. Copackers follow five steps: remove from sleeve, expand by pulling the sidewalls, secure the body with two internal flaps, lock onto the QP, place fourteen RRP trays, then fit rails and the over-sleeve. After training, assembly plus filling takes under three minutes, lowering energy use. The lean, right-first-time sequence improves ergonomics and reduces touchpoints.
Distribution and handling. Filled displays ship four per EUR pallet, improving cube utilisation and reducing transport emissions per selling unit. A filled unit can weigh up to sixty kilograms; the rigid spine, locks and base deliver stability under forklift and pallet-jack handling. Corrugated construction absorbs minor impacts, protecting structure and goods and helping to prevent waste.
End of life and circularity. Post-campaign, store staff remove the price rails for separate recovery, slide out the RRP, release the internal flaps, and flatten the body in about three minutes. Corrugated components go to the paper stream, while the QP pallet is returned, cleaned, and re-used. This flow exemplifies circular economy design, supporting EPR targets and PPWR-aligned recyclability claims.
Environmental performance. A typical bill of materials uses about 5.1 m² of corrugated board for the primary body (≈3.4 kg) and 9.9 m² for inserts and the transport over-sleeve (≈2.45 kg). Converting scrap is controlled at roughly 22.2% and 13.8% and is internally recovered. Using DS Smith factors, this equates to ≈1.67 kg and ≈1.205 kg CO₂e from material and conversion per unit. Shelf-edge rails weigh ~42 g and include 30% recycled content. The reusable pallet reduces total impact.
Why it works. Harmonika fuses eco-design, recyclability, renewable materials, lightweighting, material efficiency, design-for-logistics and circularity with retail benefits: speed, visibility, safety and cost control. It is modular, scalable, PPWR-ready and DPP-ready—an efficient, future-proof platform for responsible growth.
Read Less