Country: Denmark

Category: Household

Masava Kemi, a leading manufacturer of cleaning products tailored for the shipping industry, faced a pressing challenge: the need to transition from traditional plastic containers to a more sustainable packaging solution. The existing plastic jerry cans not only posed environmental concerns but also incurred significant handling costs and storage issues at harbours, often leading to ocean pollution.
In response to this challenge, our team proposed a revolutionary Bag-in-Box (BIB) solution specifically designed for dispensing bulk liquids in demanding maritime environments. Crafted from robust solid board with a PE coating, to withstand humidity on container ships, the BIB offers a sustainable alternative to traditional plastic jerry cans.

The innovative design of the BIB allows it to be folded flat once empty, minimizing storage space requirements and eliminating the need for costly harbour handling fees, which can amount to 14 euros per jerry can. Furthermore, the BIB is approved for incineration in ships' generators, providing a convenient and environmentally responsible disposal method that prevents ocean littering. This is particularly significant, as it addresses the common practice of plastic jerry cans being discarded overboard due to the high costs associated with harbour disposal fees.

With a UN certification for hazardous goods transportation, the BIB ensures the safe and secure delivery of Masava Kemi's cleaning agents. Its efficient design also brings logistical benefits, with 900 empty units easily fitting on a pallet compared to just 60 plastic jerry cans. This not only reduces transportation costs but also lowers the carbon footprint associated with shipping.

The BIB embodies Masava Kemi's commitment to sustainability, with an outer box almost fully made of corrugated solid board, minimizing the use of plastic to the absolute minimum necessary for the moist environment. This is achieved by utilizing sturdy cardboard with a PE coating, allowing it to withstand moist conditions only containing minimal plastic. Additionally, using only a thin plastic bag inside the BIB, made from 75% renewable materials, to hold the product, the BIB solution significantly reduces plastic usage compared to traditional jerry cans, further minimizing environmental impact and waste disposal challenges.

By embracing the Bag-in-Box solution, Masava Kemi has not only achieved its sustainability goals but also enhanced its operational efficiency and reduced its environmental footprint, not only for themselves, but also for their customers.