WorldStar Winner: Bulk packaging to reduce volume! Packaging of a group of 24- to 27-inch monitors

WINNERS 2025

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Bulk packaging to reduce volume! Packaging of a group of 24- to 27-inch monitors

Company:

SAKURA PAXX Co., Ltd. ,EIZO Corporation

www.sakura-paxx.co.jp/

Country: Japan

Category: Digital Packaging

Monitors have been conventionally packed in individual boxes according to their inch size, and the packaging volume per monitor has affected the transportation efficiency significantly when a large number of monitors is ordered. Therefore, we developed a packaging solution that can pack four monitors in one package to reduce the packaging volume. The packaging box, cushioning materials supporting the four monitors, and accessory trays are made of eco-friendly corrugated cardboard cushioning. Compared to individual boxes, the collective packaging reduces the volume per monitor by approx. 17% for 24-inch series monitors and approx. 42% for 27-inch series monitors. In addition, six combinations of cushioning materials and boxes can be used for nine models of monitors, achieving a packaging system that maximizes the flexible use of cushioning materials.

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To prevent damage to the monitors’ LCD surface and rear cover by the corrugated cardboard cushioning materials, we designed their cross sections not to come into direct contact with the monitors. We also added folds throughout the cardboard cushioning materials to prevent distortion, making it easier to maintain the shapes of these materials.
The cardboard cushioning materials supporting four monitors combine high durability and cushioning performance, and have passed the bottom drop test, single-side support drop test, and vibration test without any problems. The packaging box is made of 8 mm-thick double-flute corrugated cardboard, and the cushioning materials are made of 3 mm-thick single-flute corrugated cardboard.

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