Country: India

Category: Electronics

Packaging as a game changer
Conventionally these products are safeguarded with EPS/EPE cushions in 7-ply cartons or packed inside a wooden box with cushions. Tentatively dimensions range from 700mm-1meter+. Product weighing from 45 kgs to 70 kgs with challenges in handling/storage/stacking.

Non-conventional approach to packaging was achieved with a fully functional 5-ply corrugated box & grid/partition. Both box & partition is made with recyclable paper of 20 BF. A-A-A flute partition imparts high load-bearing capacity to 270kg+ dynamic load with no carton/product/stack damage. Stacking increased to 6 high improving storage space & longer periods of the stack

Structural strength using paper was successfully implemented with minimal product contact, movement lock sustaining 10 drops & tipping test.

The efficiently designed package reduced cushioning material consumption to nil. Optimized dimension, PM cost savings by 5% with improvement in package volume, storage, and transportation space with zero waste.