WorldStar Winner: Thermoformed trays supports to save resources in logistics flow of DAF truck’s headlight covers

WINNERS 2022

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Thermoformed trays supports to save resources in logistics flow of DAF truck’s headlight covers

Company:

Nefab / Szkaliczki and Partners Ltd.

www.nefab.com; www.szkaliczki.hu

Country: Hungary

Category: Packaging Materials and Components

Customer wanted NEFAB/Szkaliczki to design a universal thermoformed tray (size: 1100*415*190 mm) which they are going to implement in their returnable logistics flow, to be used together with a foldable KLT box. PSPE blend has been selected as raw material, due to high precision requirements from customer.

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„Card storage” system designed trays, two separate trays need to position the parts due to product geometry. Color strips helps identification, trays can be applied in a deformated KLT boxes as well. Heavy parts required massive tray construction, which is flexible as well. 1:3 return ratio requested considering return logistics.

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