Worldstar Winners 2020 - Transit category

Company: 
Green Packaging Ltd.
Country: 
Hungary

During the project the task was to increase efficiency of the existing transport packaging. With design changing and geometry optimalization 20% more products were placed on each level while increasing stability. In practice this meant that instead of the existing 8 components new solution contain 2pcs extra product per layer.
This results in a 25% reduction in the packaging of the article, taking into account unit loads. In this way, we have also been able to reduce the environmental load of the product.

 

Company: 
Green Packaging Ltd.
Country: 
Hungary

This one way packaging is a redesign of an existing one which increases the efficiency and reduced raw material quantity and reduced the packaging cost with a design change. The packaging build up from honeycomb board trays and corrugated insert system which allows to transport extra quantity in the same gitterbox.
With the new solution capacity is increased by 25% per unit load. In addition, the use of a single honeycomb has resulted in significant savings. Overall, a savings of 45% in packaging costs was achieved while transport costs per product were reduced.

 

Company: 
Smurfit Kappa Peterborough
Country: 
United Kingdom

The major innovation of this pack is that we have reduced the amount of packaging the customer was originally using, the new pack covers 3 different sizes of product and depending on what is being shipped the customer decides which box to use or use both parts which locks together.

Due to the original packaging, the customer was experiencing long packing times from the initial order and this resulted in poor online sales. The new packs have helped reduced their delivery times from 36 hours to 24 hours from original customer online order.

 

Company: 
PALETTEN-SERVICE Hamburg AG
Country: 
Germany

Awarded with the “Deutscher Verpackungspreis 2019” in the Area of Logistics and Material Flow the B4B lightweight pallet distinguishes itself by being able to carry 900kg dynamical load with only 5.5kg tara weight.
The pallet is made for the exporting industry: Built from PEFC/FSC certified plywood and HDF and without any metal fasteners it is ISPM15 compliant and can be ecological friendly disposed anywhere in the world.

 

Company: 
Smurfit Kappa
Country: 
Czech Republic

To replace plastic fixation of car-door sealing we´ve developed skewed insert. The challenge was the product size and a typical square-pallet usage. The product didn´t fit requested EUR pallet. These obstacles led us to an idea of inserting sealing at an angle. However, a one-piece insert would be difficult to handle.
So we designed two identical trays - on one side bevelled and inclined against each other. With this solution, we used the space to the maximum and packaged 25% more products in the box. The insert is provided with identification characters for easier orientation. Stacking elements ensure stability during transport.

 

Company: 
Brafim
Country: 
Spain

Protection system designed for the transport and logistics of the furniture industry.100% made of paperboard: 1. facilitates its recyclability. 2. endowed with greater resistance and impact absorption. 3. with a much more competitive cost than high density foams.
Probably the best protection for the furniture, decreases damage incidents up to 70%. Reduces the volume of packaging, optimised for transport, storage and handling.

 

Company: 
LHT Holdings Limited (Singapore)
Country: 
Singapore

This is a pest-free environmental-friendly pallet which does not require heat-treatment compared to a wood pallet and lower in carbon footprint. Embedded with RFID capability for tracks & traces at RFID ASRS warehouses and make visibility in the supply chain RFID management system.

LHT is an environmental-friendly pallet manufacturer and was awarded Excellence Award 2018 by Singapore Packaging Agreement for exemplary efforts in reducing, reusing and/or recycling packaging waste. LHT Holdings was recognized with the WRMAS Excellence Award in 2017 for its efforts to promote environmental sustainability and workplace safety and health.

 

Company: 
Fuji Logistics Co., Ltd.
Country: 
Japan

The package is devised for cash register (POS terminal) repeatedly used at ad-hoc events e.g. exhibition and sale, easy to customize for any products of similar usage, user-friendly by 3-piece structure which facilitates pack/unpack/repack operations of heavy products, and eco-friendly by durable materials which secure long-repetitive use.
It consists of 3 separate parts, such as  2 sections (upper/lower) of the main body, and 1 integrated inner component containing bottom/side plates with fixed cushioning pads. The materials are hardened fiber board with metal frame & nylon belts (main body), and expanded polypropylene (inner plate) & expanded polyethylene (pad).

 

Company: 
aPak AB & MONDI TREBSEN GMBH
Country: 
Sweden

Protector Bags are used for transporting panels and has increased the efficiency, reduced the workload and lowered the overall cost for Volvo by more than 70%. It has also made wonders for the environment thanks to material reduction, exclusion of plastic, lightweight construction and a halving of the needed transports.
Protector Bags are used to transport door panels from Sweden, via Ghent, to customers all over the world. The solution has taken the packaging process from minutes to seconds, excluding not only half of the transports, but also all plastic in favor of a renewable, natural and 100% recyclable product.

 

Company: 
Chuoh Pack Industry Co.,Ltd
Country: 
Japan

New versatile packing material enables packaging different-sized automobile hoods with one type of stabilizer. Furthermore, the new specs feature reversed orientation of the packaged products, lowering the center of gravity to stabilize the packaging, thus improving packing workability and safety in loading operation.
Variable construction with bottom of cushioning material opened or closed according to the size of the packaged product provides versatility in packaging different-sized products. Furthermore, the stabilizer's three-ply bottom reduces sinking of the product due to shipping and handling for better protection of product quality.

 

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