Worldstar Winners 2018

RAKURAKU KADOMARU

Category: 
Transit
Company: 
Daio Package Corporation
Country: 
Japan

"RAKURAKU KADOMARU" changes common sense of generally hand holes. It is a universal design which was developed for customers who buy boxes, can carry with ease. It is an epoch-making hand hole that demonstrates its power especially when the weight of the content is over 10 kg or more.

Package for the rear cover

Category: 
Transit
Company: 
ŠKODA AUTO a.s.
Country: 
Czech Republic

Transport packaging shaped according to the rear cover to be moved and transported in the vertical position. This is achieved by the load effect of the transport pallet and the associated cost reduction compared to previously used cubic box where the parts were placed horizontally.

New returnable eco package for copier products

Category: 
Transit
Company: 
RICOH TECHNOLOGIES Co.,Ltd.
Country: 
Japan

We have a newly developed returnable package for multi-function printers sold in Japan. - reducing volume during taking back from market by improved  packaging shape for stacking. - reducing weight of each packaging material by using structural analysis technology. - reducing CO2 emissions about 153 tons per year compared with disposable type package.

Multipurpose drive shaft packaging

Category: 
Transit
Company: 
Mosonpack Kft.
Country: 
Hungary

Multipurpose drive shaft packaging achieved stock level reduction. One set (2 + 2 items) replaces 8 boxes of different sizes for packaging of drive shafts. We have achieved a cost savings of 10-30%, depending on the size. During the top production 0% waste is generated.

Left? Right? Who cares!

Category: 
Transit
Company: 
Smurfit Kappa & Kiekert
Country: 
Czech Republic

Customer needed a packaging for 6 different automotive latches in left and right alternatives. We refused to deliver manually folded insert we had been asked for since we knew it´s not the best they can get. We invented a smart pre-glued solution universal for left and right parts.

Industrial packing for axial flow fans

Category: 
Transit
Company: 
Mondi Wellpappe Ansbach GmbH
Country: 
Germany

Re-inventing corrugated stacking corners unveiled hidden potential for industrial packaging. Packing axial flow fans, the one-piece solution achieves 30% material reduction, equaling 1.2 square meters per packed fan and assembly time is down by 48% compared to common two-piece solutions. Top load values were met from the word go.

Improved packing operation and reduced environmental burden by reinforced cardboard

Category: 
Transit
Company: 
SANRITSU CORPORATION
Country: 
Japan

Since this product is heavy and has few fixation points,we used to pack it in a wooden box. We devised the fixing method this time and made it with solely reinforced cardboard. By this method packaging can be easily done by one person in built in type.

Improved Package for Large Sheet-Metal Parts "The Roof of Toyota Hiace"

Category: 
Transit
Company: 
Chuoh Pack Industry Co.,Ltd
Country: 
Japan

We developed an eco-friendly corrugated package to replace the conventional wooden package for the roof of Toyota Motor's "Hiace". Product is hung in the box which is held vertical during transit and storage. The box improved product protectivity and workers' safety and drastically reduced the package's weight and number of steps in packing. Also, it reduced as much as 37 tons of wood consumption per year.

Engine assembly packing specification improvement

Category: 
Transit
Company: 
Oji Container Co.,Ltd & Suzuki Motor Company
Country: 
Japan

Currently, returnable racks are used for the transport of engines. The steel cases are also applied as a substitute in case of shortage caused by fluctuation of production. Therefore, general-purpose returnable racks with cardboard packaging to replace the steel cases have been developed.

DIGI – 3D tray

Category: 
Transit
Company: 
Continental Automotive Czech Republic s.r.o.
Country: 
Czech Republic

New approach to structural design and packaging testing based on 3D technology. 3D print replaces pilot tool and pilot nest for all types of trays (thermoforming, vacuum molding, injection). Three months development is shortened up to 1 month. New testing nest is available in a few hours after data input.

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